My F4-424 freezes completely at unpredictable intervals (every 12h to 3 days).
The issue has persisted for ~6 months across a full migration from TOS 6
(kernel 6.1.x) to TOS 7.0.0601 (kernel 6.12.63+). I have collected
extensive forensic logs pointing to a low-level I/O / storage-subsystem
block that is independent of any user software.
Hardware
Model: F4-424
CPU: Intel N95
RAM: 8 GB DDR5 (stock, single module)
Drives: 2x Seagate IronWolf 4TB (ST4000VN006) RAID1 + 1x WD Red 8TB (WD80EFPX)
All drives SMART PASSED, 0 reallocated/pending sectors, 0 CRC errors
BTRFS: 0 errors on all counters (write/read/flush/corruption/generation)
Symptoms — two observed signatures
SILENT HANG: system fully sane (load ~0.1, 0 processes in D-state),
then instant freeze with NO trace. Web UI 504, SSH dead, only physical
reboot recovers. No kernel panic/oops (taint stays O+L, never D).
SLOW I/O STORM: load climbs progressively over ~2h to 200+, with
thousands of processes (peak 3720) stuck in uninterruptible D-state,
while btrfs-transaction blocks on write_all_supers / folio_wait_bit_common.
Disk utilization stays near 0% — processes are waiting, not doing I/O.
Both point to the same root cause: a sudden block of the storage I/O path
(BTRFS transaction / md RAID write) that cascades to a full system stall.
What has been systematically ELIMINATED
Docker containers: reproduces with minimal stack (6-9 lightweight containers)
- All applications (Immich, qBittorrent, *arr): reproduces without them
- Aggressive SMART polling (ter_smartfan + ResourceCollection spawning
smartctl): identified and mitigated — was a REAL secondary issue, now resolved
- Thermal: HDD 30-37C, CPU 44-50C at all times — perfect
- Disks: all SMART PASSED, no bad sectors
- BTRFS filesystem: 0 errors, scrubs clean
- USB devices: disconnected, no change
- WiFi Realtek modules: cleaned by TOS 7
- TOS 6 specific config: TOS 7 fresh install reproduces identical pattern
- Kernel 6.1.x specific bug: kernel 6.12.63+ reproduces identical pattern
6 archived freeze-watch logs (30s interval) capturing pre-crash state
Covers crashes on 14/05 (TOS 6), 19/05, 22/05, 23/05, 24/05 (TOS 7)
Load progression, D-state process maps with kernel wchan, dmesg tails
pstore/efi_pstore configured with panic-on-lockup: NO trace captured,
suggesting a hardware-level freeze rather than a kernel software bug
Remaining hypotheses
Given that the issue is constant across two different kernels (6.1 and 6.12),
a pure kernel bug is less likely. The constant factor is the hardware:
RAM (never tested)
SATA controller / motherboard
PSU instability
Request
Are there known issues with the F4-424 motherboard/SATA controller
causing BTRFS/md transaction stalls?
Diagnostic procedure you recommend before RMA
RMA process for motherboard/unit replacement under EU 2-year warranty
I can provide all logs on request. Thank you.



